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Wood Pellets vs Wood Chips: Which is Right For You?
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Wood Pellets vs Wood Chips: Which is Right For You?

Elsa January 7, 2022
Products recommended in the post contain affiliate links. If you purchase something through our posts, we may receive a commission at no extra charge to you. See our full disclosures here.

Wood pellets and wood chips are two different types of fuel that have a lot in common. They both produce heat, they can be used as an alternative to coal or gas, and they come from the same source–a renewable resource! But there are also some important differences between these fuels. Wood pellets need less space for storage because they’re denser than wood chips, which is handy if you don’t have a lot of room at your facility. Plus, with a pellet stove or fireplace insert, you can burn them directly without needing another appliance like a furnace or boiler to heat up water first. Choosing between wood pellets and wood chips can be difficult. Wood pellets are easier to store, however, they require an expensive pellet stove or fireplace insert to burn them. Wood chips take up more space but can be burned in any fire pit or chiminea without the need for an additional appliance. 

Wood pellets vs wood chips? Read on for a comparison of these two products and their pros/cons!

Table of Contents

  • About Wood Pellets
  • How are they made?
  • Pros And Cons
    • The Pros of Wood Pellets
    • The Cons of Wood Pellets
  • About Wood chips
  • How are they made?
  • Pros And Cons of wood chips
    • The Pros of wood chips
    • The Cons of wood chips
  • What are the differences between wood pellets and wood chips
  • Wood pellets vs wood chips – Conclusion

About Wood Pellets

What are wood pellets? Wood pellets are used for heating and energy production. They come in different shapes, including rounded ones similar to rabbit food or long straight sticks. Wood pellets are an increasingly popular renewable fuel source because they’re made from various types of waste wood byproducts that would otherwise be wasted or unused.

What are wood pellets made of? The raw materials used to make the pellets vary widely depending on where they’re made. Pellets often use domestically harvested sawdust, chips and scraps, along with agricultural waste products like corn stalks, peanut shells and rice hulls. Other pellet manufacturing facilities use recycled paper or cardboard instead of organic material, which is not recommended for pellet stoves or furnaces due to potential releases of harmful gasses.

Is wood pellet biomass? Wood pellets are considered a form of biomass fuel, which is any type of material that can be converted into energy, including organic materials like lumber scraps and agricultural waste products. Biomass fuel is renewable because new materials can be harvested to replace those that have been used for energy generation.

What are the benefits of using wood pellets? Wood pellet heating systems are carbon-neutral , meaning they don’t burn fossil fuels causing harmful greenhouse gas emissions. They also create less soot than traditional wood burning methods do, which means cleaner indoor air quality with reduced risk of fire hazards due to creosote buildup in chimneys. Unlike green firewood, pellets have an average heat content closer to four times greater per pound, which means fewer emissions and less time spent feeding the fire.

Are wood pellets expensive? Wood pellet heating systems are a relatively affordable option for home heat generation. In fact, the average price of a ton of pellets is often comparable to other biomass fuels like green firewood or recycled paper pellets. However, fuel costs can vary depending on regional availability and transportation factors. How much does it cost to run a pellet stove? There are a few different factors involved in estimating fuel costs for a wood pellet stove or furnace . Depending on your specific model and usage patterns, you could spend as little as $0.50 per hour burning wood pellets indoors, especially if you have an automatic feeding system that can reduce manual labor.

Do wood pellets create air pollution? Wood pellet stoves, furnaces and boilers have emissions comparable to traditional fossil fuel heating systems. However, they do produce lower levels of soot attributable to better combustion properties in newer models compared to older models or other biomass technologies.

You may like this: 10 Best Pellet Grill Reviews Consumer Reports 2022

How are they made?

Wood pellets vs wood chips? Wood pellets are made from compressed sawdust from processed wood.

It is a very versatile product that can be used as fuel for fires, stoves or ovens.

The use of wood pellets has become popular lately due to its environmental benefits and low cost.

Wood pellets are made in a very similar process to making charcoal. The wood is dried then placed into a pyrolysis machine which heats up the wood using low oxygen levels(not enough oxygen for complete combustion) . This causes the moisture in the wood to evaporate, leaving behind pure carbon, or charcoal.

The by-products of this process are Carbon dioxide, water vapor and ash.

The raw material is fed through grinders where it’s broken down into very fine particles about 1/4 inch in length giving you sawdust. It is then mixed with other ingredients like corn starch which acts as binders for the pellets during pressing ,and ignites easily compared to pure sawdust. The mixture is then pressed into the pellet shape using high pressure( 4,000 pounds per square inch) through dies that gives each pellet its specific size. A heat treatment stage follows where the pellets are dried and preheated to 200°F. After this point, chemicals like potassium nitrate (saltpeter) or sodium nitrite may be added as they act as preservatives keeping the product stable for several months without refrigeration.

The wood pellets are ejected from die cavities at high speed (>70 mph), which causes them to instantly solidify due to rapid cooling during contact with the cooler outer surfaces of the dies . This process is known as “impact extrusion”.

Wood pellets are then sorted by size, then stored in large silos ready for distribution.

The following are manufacturing process of wood pellets: 

– Raw material preparation 

– Pyrolysis(process at high temperature in the absence of oxygen). 

– Carbonization (reduction of char to hydrocarbons). 

– Cooling and sieving. 

– Pelletizing/granulation 

– Heat treatment (optional). 

– Sieving and sizing 

-Packaging or bulk storage.

Pros And Cons

If you are thinking of switching to pellet heat for your home, make sure that you know the pros and cons of wood pellets. This article will highlight some of both.

The Pros of Wood Pellets

– They are Eco-Friendly There are many sources of energy on the market today, but few are as environmentally friendly as wood pellets. Rather than using electricity or natural gas to produce heat, they harness the power of nature itself by burning sawdust made from trees. This means that they have a reduced impact on our ecosystem while also being more cost-efficient. Wood pellets are not only green in the eyes of environmentalists; they also provide homeowners with an affordable heating method due to their lower costs. A family can save upwards of $1,500 each year by switching to pellets instead of natural gas or electricity. This makes them ideal for both the planet and your wallet.

– They Offer Peace of Mind Natural gas is a powerful energy source that is used in millions of homes across America; however it can sometimes experience dangerous leaks that can harm people at home or even explode within the home itself, causing massive amounts of damage. Electric heaters are also dependent upon this same power source; but their coils can be susceptible to power surges due to bad weather conditions, which puts you (and your family) at risk. Pellet stoves, on the other hand, provide you with safe heat that will never leave you without warmth during an emergency situation thanks to their automated ignition system. In addition, they can be installed in a secondary location with relative ease. This means that if the furnace breaks down, you will still have heat for your home until repairs can be made.

– They are Dependable One of the best things about pellet stoves is their reliability when it comes to providing your family and pets with warmth and comfort during those cold winter months. Because pellets simply sit in a container and burn up over time (just like a campfire), there is no need to worry about them suddenly breaking down or not producing enough heat; they always do their job effectively and safely. Wood is also more consistent than natural gas or electricity because you will never find yourself running out of it mid-season due to poor planning on your part. This means that you can rely on it to produce heat when you need it most, helping keep both your life and the lives of your family members safe at all times.

The Cons of Wood Pellets

– They are Messy Although there are some pellet stoves on the market today that have been designed in a way to reduce cleanup after using them, pellets will still create an undeniable amount of mess when they are being burned. Sawdust is likely to fly everywhere while pellets are being inserted into the pellet stove or being ejected from them after burning, creating a mess each time they are used. Some people even go so far as to put their stoves outside during use due to this issue; however, this is not ideal during winter months when the weather is cold and harsh.

– They are Loud Pellet stoves operate just like a furnace does, which means that they will never be completely silent even at their lowest setting. In addition to this, the burning process of pellets produces a loud cracking noise as well as a pop from time to time. Although most people rarely find this bothersome, it can become frustrating if you have a hard time falling asleep or if your children have a hard time going to sleep due to loud noises in the middle of the night. The good news is that there are pellet stoves on the market today that produce less noise than others do; however nothing can compare with being completely silent throughout its use.

– They are not Safe in the Wrong Hands Pellet stoves must be carefully monitored by an adult when in use because the pellets themselves can become dangerous if they are treated or used improperly. The risk of a pellet stove fire happening is much higher during start-up and shut down, which means that children should never be allowed near them when either of these two processes occurs. In addition to this, a pellet stove’s automated ignition system requires a certain amount of pressure from your finger before it will work properly; therefore you should never allow small fingers to get too close to the stove until it has been turned off completely.

See more: Best Pellet Grill For Searing – Complete Buying Guide for 2022

About Wood chips

Wood chips are an organic byproduct of lumber production. Wood chips are used in the production of woodchips for smoking meats, as garden mulch, and some other uses. Wood chips also have some industrial uses. After cooking at approximately 300 degrees Fahrenheit (150 degrees Celsius), they produce smoke for cold-smoking cheese, meat or fish. They are not typically used to generate heat in a smoker, but rather to flavor or infuse food with smoke that has been absorbed on the surface of the raw wood during the process of smoldering.

Wood Chips for smoking are at their best when they are fresh. The chips should be rinsed off with water to remove any sawdust or wood shavings before use. However, if you cannot find the correct type of wood chips your local store doesn’t stock, it is possible to make your own substitute using regular hickory-smoked bacon. Just cut across the width of one end of a strip of bacon with kitchen shears until it has about 10-inch long section that contains the proportion of fat to meat that you want for your smoker chips. Then poke two dozen toothpicks into this strip lengthwise so that each individual section will stay intact as a separate chip. Store in a cool, dry place until you are ready to use them.

Wood chips also have some industrial uses. After cooking at approximately 300 degrees Fahrenheit (150 degrees Celsius), they produce smoke for cold-smoking cheese, meat or fish. They are not typically used to generate heat in a smoker, but rather to flavor or infuse food with smoke that has been absorbed on the surface of the raw wood during the process of smoldering.

How are they made?

The process of making wood chips is exactly the same as the one of making charcoal. The only difference here is that it happens with a very low temperature.

If you are thinking about how to make wood chip, let’s first see what are they good for. Wood chips are used as heat sources by adding them into fireplaces or stoves. This way you can avoid gas emissions and have an eco-friendly environment in your home. Also they are very easy to use because they start burning immediately after being added into fireplaces or stoves.

Wood chips are also used in some factories which produce plant extracts like essential oils, distilleries etc., so if you want to know how wood chips made, lets see how it happens:

The wood is packed into the oven in very thin layers

For several hours, the temperature in the oven is increased until it reaches 60-70°C. During this process no air is allowed to enter the oven for preventing oxidation during the chips making process . Then dry steam or water vapour enters in order to reduce long term damage of woods which are used in many industrial purposes.

After this step, the chips are ready to be sent outside where they are stored in closed rooms for a few months. This extra step called “seasoning” ensures that all humidity will evaporate from wood chips and that it can be used with upmost efficiency. The end products with all their uses are easy to use with any fireplace or stove, no matter if it is an electric, gas or coal powered one.

See more: Top 7 Best Smokers for Beginners 2022

Pros And Cons of wood chips

The Pros of wood chips

A lot of scientists, experts and environmentalists agree that the rising global temperature is a serious problem. In fact, some say the rising temperature already poses a threat to human health and safety. Scientists have been studying other options to power cars instead of gasoline that emits greenhouse gases which contribute to global warming. The most popular option today is E85. However, many believe that other options such as wood chips should be considered as well.

One of the main advantages of using wood chips rather than fossil fuels is cost efficiency. Petroleum-based energy sources are already starting to rise in price due to their dwindling supply while renewable energy resources such as wind and solar power are relatively very cheap in comparison. In fact, some analysts believe that the cost of extracting energy from wood chips will only continue to fall in the future.

Wood chips are also more environmentally friendly than fossil fuels. When a tree is burned it releases its carbon dioxide into the atmosphere while when a tree is cut down and used for bioenergy, the carbon dioxide will be absorbed by other trees over time. This is because a normal forest would have an equal number of growing trees and dying ones so new ones can take up the fallen leaves’ CO2 each year. On top of this, converting vehicles to run on E85 rather than gasoline would require less land to be deforested since only every other acre (or even less has to be cleared for fuel crop). Experts also say that using wood chips to power cars will help reduce global deforestation because more land can be given back to the forest.

Wood chips are a renewable source of energy. If the process is done properly, it would mean that demand for fossil fuels will eventually drop. In addition, wood chips actually produce less carbon dioxide than many biofuels such as ethanol produced from corn and biodiesel made from soybeans. The main problem with using these biomass sources is that they require large areas of land to grow which can lead to a shortage in food supply or serious damage to habitats.

Wood pellets vs wood chips? Another advantage is that it only takes a few months before a tree becomes usable for energy purposes while gasoline has been taken from the ground and refined for decades. The U.S. Department of Energy has actually been developing a method to convert wood chips to gasoline since 1989 and they hope to use this technology in the future to generate fuel. They believe that turning wood chips into gasoline would be much cheaper than extracting it from deep underground oil reservoirs where it normally takes years before it can be available to be used for energy purposes and emits more carbon dioxide in the process.

The Cons of wood chips

However, like most things, there are also some cons when using wood chips as an alternative fuel source too. For one thing, wood is not a perfect source of energy either; we still need fossil fuels such as coal and petroleum sources such as crude oil until renewable energy sources such as solar power become more efficient. Wood can also not be used to power every kind of vehicle, only those with an internal combustion engine could use this type of fuel. This would mean major changes in industry were necessary for them to adapt to the new type of energy source which might require a lot of money and time.

One final disadvantage is that there are still not enough trees for this process to work on a large scale even if bioenergy replaced fossil fuels entirely although researchers believe that it will only take four decades before there are enough trees for this process. Some scientists say that wood chips should only be used as a supplement rather than the main source since they emit greenhouse gases when burned in cars, but no one really knows how much yet. Another study found that using wood chips to replace all of the coal burned at U.S. power plants could potentially reduce global greenhouse gas emissions by up to 10 percent, but it is still unknown what would happen if this process were scaled up globally.

>> Wood pellets vs wood chips – How to use wood chips on a chacoal grill:

What are the differences between wood pellets and wood chips

Wood pellets vs wood chips? The main difference between wood pellets and wood chips is the size. Wood pellets are made of sawdust from wood, pressed under high heat and pressure. As a result of this process it becomes denser, more uniform, matures faster, have lower ash content which saves on cleaning up after use and produce more heat per unit of weight compared to their small wooden cousins. Wood chips are big forest tree pieces that have not been through the same pressing-to-create-pellets procedure as regular wood pellets. The differences in the final product become apparent when you compare the two forms of energy source for grilling restaurant equipment & barbeque grills outdoors.

Wood Pellets

When choosing what type of fuel will be used to grill or smoke, you should consider the costs of transporting this fuel to the restaurant. Wood pellets are 2/3rds cheaper than wood chips because they use sawdust scraps from other manufacture building projects instead of using whole trees for this purpose.

Wood Chips

When choosing what type of fuel will be used to grill or smoke, you should consider the costs of transporting this fuel to the restaurant. Wood chips are not as efficient as wood pellets but they can easily be found in any local area while transport could be quite pricey for bulk deliveries that wood pellet suppliers charge you for due to cost of transportation and handling.

Summary (Wood pellets vs wood chips):

Wood chips are big pieces made from whole trees instead of scrap pieces from other projects. Wood Pellets are made out of pressed scrap pieces which saves on costs when it comes time to transport them for restaurant usage. Wood pellets have been considered more efficient when it comes down to per BTU in comparison to wood chips. Paper briquettes use scraps of paper and wood along with binding agents to create a product that burns at a lower temperature, produces less ashes and sparks but is also the most expensive option for restaurants looking to fuel their bbq grills or smokers outdoors.

Wood pellets are denser, more uniform, mature faster, have lower ash content which saves on cleaning up after use and produce more heat per unit of weight compared to their small wooden cousins.

Read more: Top 7 Best Gas Grills under $300 Reviewed in Detail

Wood pellets vs wood chips – Conclusion

The first thing to consider when looking for a grill is what type of fuel you want. Wood pellets and wood chips are both great for smoking, but which is best? Generally speaking, those who want a strong smoke flavor will prefer to use wood chips as they have more surface area. Those looking for less of a smoky flavor should consider the pellet version as it has less ash content. These two types of fuel also come with different pros and cons in terms of cost, ease-of-use, and environmental impact.

Wood pellets vs wood chips? Wood pellets and wood chips are similar because they both produce smoke, but the difference between them lies in how much work it takes for you to start up your grill or smoker. Pellets take longer than chips do to ignite and get going, so if you’re looking for an easier starting time then go with wood chips. The final decision on what type you choose should be based primarily on your personal preferences – do you want stronger or lighter flavors? 

See more:

Smoker vs Pellet Grill: What’s Your Best Option?

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